Restoring Headlights with eQualle Sandpaper Sheets (400, 800, 1200, 2000 Grits)

Cloudy or yellowed headlights don’t just look bad—they reduce visibility and safety while driving at night. Instead of expensive replacements, you can restore headlights to a crystal-clear finish with eQualle Sandpaper Sheets (9 x 11 inches). Using the right grit sequence transforms dull plastic into lenses that look brand new.

Why Sanding is Key for Headlight Restoration

Headlights become oxidized due to UV exposure and road debris. Sanding removes the damaged outer layer of plastic and gradually polishes the surface to clarity. With a protective coating applied afterward, results can last for years.

Essential Tools

• eQualle Sandpaper Sheets (9x11 in)
• Sanding block or soft foam pad
• Spray bottle with water (for wet sanding)
• Microfiber towels
• Plastic polish or headlight restoration compound
• UV sealant or clear coat spray

Recommended Grit Sequence

• 400 Grit (25-pack) — For removing oxidation and yellowing.
• 800 Grit (25-pack) — For refining scratches left by coarse sanding.
• 1200 Grit (25-pack) — For smoothing and prepping before polishing.
• 2000 Grit (100-pack) — For final wet sanding and a crystal-clear finish.

Step-by-Step Process

1. Clean the headlights. Wash with soap and water, then dry completely.
2. Wet sand with 400 grit. Spray water frequently and sand in circular motions until oxidation is removed.
3. Refine with 800 grit. Continue wet sanding to eliminate coarse scratches.
4. Smooth with 1200 grit. Sand until the lens becomes evenly hazy and free of scratches.
5. Polish with 2000 grit. Wet sand lightly to prepare for polishing compounds.
6. Apply polish & sealant. Buff with plastic polish, then protect with UV clear coat.

Special Cases

If headlights are deeply pitted, more time with 400 grit may be required. For lightly oxidized lenses, you may begin at 800 grit.

Pro Tips

• Always keep the surface wet while sanding to avoid scratching.
• Work in shaded areas to prevent drying too quickly.
• Seal headlights after sanding to prevent rapid re-oxidation.
• Change sandpaper sheets frequently to maintain cutting efficiency.

Aftercare

• Wash headlights regularly with pH-neutral soap.
• Reapply UV sealant every 6–12 months for long-lasting clarity.
• Avoid abrasive cleaners that can scratch plastic.

FAQs

• Can I use sanding alone without polish? No, polishing is required for full clarity.
• Will sanding damage my headlights? Not if done correctly with water and the right grit sequence.
• How long do results last? With UV sealant, restored headlights can stay clear for 1–2 years.

Video Guide

For professional-looking results at home, trust eQualle Sandpaper Sheets (9x11 inches). Explore more grit options in our Medium Sanding Collection.