Wet-Sand Single-Stage vs Base/Clear: Grits & Risks
Wet-sanding can turn a wavy, orange-peeled finish into a mirror. But single-stage paint and base/clear systems behave differently under sandpaper. Use the right grit ladder, keep panels cool and lubricated, and youβll level texture safely without burning through color.
Why Wet-Sanding Matters
Spray-applied finishes often show texture (orange peel), dust nibs, runs, or slight waviness. Wet-sanding levels the high spots so the entire surface reflects light uniformly. Done right, it speeds up compounding and yields a flatter, deeper gloss. Done wrong, it can cut through color or clear, causing dull patches (dieback), halos, or edge burn-through.
Tools & Materials
- 9Γ11 in wet/dry sheets in 1000, 1500, 2000, 3000 grit
- Soft interface pad and a firm sanding block
- Spray bottle with water + a drop of dish soap
- Masking tape for edges and body lines
- Compound (cutting) and finishing polish with foam pads
- Microfiber towels and panel wipe
- PPE: gloves, respirator, eye protection
Recommended Grit Sequences
- Single-stage (fresh or thick film): 1000 ? 1500 ? 3000 (then compound & polish). Skip 2000 if film is generous and youβll follow with aggressive compound.
- Base/clear (OEM or thin repaints): 1500 ? 2000 ? 3000 (then compound & polish). Starting finer protects thin clear coats.
Step-by-Step Workflow
- Wash & mask. Clean the panel thoroughly and tape off edges, ridges, and sharp body linesβthese burn through first.
- Level with the first grit. On robust single-stage, begin with 1000 grit (25-pack). On base/clear, start safer at 1500. Use straight, overlapping strokes and keep the surface wet. Stop as soon as the peel tops are uniformly dull.
- Refine. Step to 1500 grit (50-pack) to erase the 1000/1500 scratches and even the sheen. Mist constantly; a few drops of soap help the sheet glide and reduce loading.
- Finish sanding for fast polish. Jump to 2000 (for base/clear) and then 3000 grit (100-pack). 3000 leaves a fine, uniform scratch that compounding removes quickly with less heat.
- Compound. Use a cutting compound on foam; work small sections, moderate RPM, and light pressure. Keep pads clean and cool to avoid micro-marring.
- Polish & protect. Follow with a finishing polish for depth and clarity, then seal with wax or coating after solvents have flashed off.
Special Cases
Thin or aged OEM clear: Treat as delicateβstart at 2000 and test. If texture is deep, consider reflow (careful heat + polish) or refinishing rather than aggressive sanding.
Fresh respray (< 72 hours): Many systems allow denibbing but not full flatteningβcheck your product data sheet. If approved, use 1500 ? 3000 gently.
Solvent-pop or pinholes: Spot-level with a small block at 1000/1500, then feather wider with 2000 ? 3000.
Runs & sags: Razor-level first (shave ridges), then 1500 ? 2000 ? 3000. Donβt chase a run deep into the clear if the film is marginal.
Pro Tips
- Work under raking light to see peel tops and scratch direction.
- Alternate sanding directions each grit; it confirms the previous scratch pattern is gone.
- Edges & crowns burn firstβdouble up the tape and sand away from them.
- Refresh paper often; loaded sheets cut erratically and leave pigtails.
- Panel temp matters. If itβs hot to the touch, cool itβheat invites dieback and haze.
Aftercare
- Avoid harsh detergents for 7β14 days after a fresh refinish.
- Maintain with pH-neutral soap and plush microfibers.
- Top up protection (wax or sealant) every few months; coatings may stretch that interval.
FAQs
- Can I start at 1000 on base/clear? Only if youβve measured film build and know you have thick clear. Otherwise start finer.
- Why finish at 3000? It slashes compounding time and heat, reducing the risk of haze on dark colors.
- Is 2000 necessary on single-stage? Optional if you plan an aggressive compound after 1500, but 2000 makes polishing easier.
- What about DA sanding discs? Theyβre great for speed, but always finish by hand or with a soft interface to avoid waviness.
Video: Wet-Sanding Walkthrough
Closing: Match your grit ladder to the paint system, protect edges, and keep it cool and lubricated. Whether itβs a robust single-stage or a thin base/clear, a controlled 1000/1500/2000/3000 approach delivers flat, high-gloss results with minimal risk.
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